16+ Years in Turnkey PCB Assembly
What Is Turnkey PCB Assembly?
Turnkey PCB assembly is a full-service manufacturing process that includes all steps required to assemble PCBs. It covers everything from PCB and parts procurement, surface mount technology (SMT) assembly, through-hole technology (THT) assembly, conformal coating, and testing of the completed PCB assemblies. Undoubtedly, turnkey PCB assembly services enable customers to outsource their entire process from design to delivery, saving time and money. By the way, Viasion is experienced in handling various projects, from prototypes to medium-scale production runs, and has access to the latest technology and components.
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Why Choose Viasion as Your Turnkey PCB Assembly Manufacturer?
Advantages of Complete Turnkey PCB Assembly
Complete turnkey PCB assembly can reduce the cost of purchasing materials. PCBA manufacturers have many material purchases and will work with a dedicated fixed material supplier. The supplier will provide the lowest material price to cooperate with PCBA manufacturers for a long time.
Complete turnkey PCB electronics can reduce the warehouse area. However, if you need to purchase many raw materials, you must prepare the warehouse to store them. Then you have to spend the cost of warehouse occupancy. There is also a dedicated person required to manage a large number of raw materials in the warehouse. All these are costly.
Complete turnkey PCB services can save money on buying machines and equipment, and the saved money can be used in more needed places. However, to carry out the whole process of PCBA, you also need various precision processing equipment and testing equipment. Therefore, if our customers process it themselves, they must buy the equipment, which costs a lot of money.
Steps of Turnkey PCB Assembly Manufacturing
How to Ensure the Quality of Turnkey PCB Assembly?
To sure the quality of PCBA. Viasion would use various testing methods the sure the PCB assemblies are not defective to ship out to the customer. We use test methods such as Automated Optical Inspection, Flying Probe Testing, In-Circuit Test, X-Ray inspection, and Burn-In Testing.
One of the most common testing methods used by manufacturers of PCBs is automated optical inspection or an AOI. This process involves using a camera to inspect a part using a technique that aims to detect potential defects.
This non-contact technique is commonly used to inspect PCBs during various process stages, such as the pre-flow, post-flow, and solder paste applications. It’s beneficial for the manufacturer and the service provider as it helps prevent potential issues when the PCBs become functional.
1) Why is AOI better than Manual inspection?
Despite the increasing complexity of PCBs, they still undergo manual inspection. However, this method is insufficient to ensure that the parts are adequately mounted and not missing. In addition, it can also fail to identify errors such as incorrectly mounted components. An automated microscopic inspection is, therefore, essential.
2) Advantages of AOI
The company can identify surface defects such as scratches, missing or incorrectly mounted components, and solder flaws using an automated inspection tool known as an AOI. Human eyes are capable of seeing these defects at a very minute level. The ability to run through various process phases is the best part of Automated On-Line Inventory (AOI). It can be applied and run through multiple times depending on the requirements.
Inspecting a single board of PCBs is not enough to determine all the flaws in an entire assembly. An inspection of a PCB assembly involves identifying component soldering defects and values.
Compared to other methods, such as X-ray inspection, an automated AOI system is more cost-effective. It can help prevent the repetition of errors and increase the production values of a company. The AOI inspection result is high precision and reliable.
How to Choose the Best Turnkey PCB Assembly Service
When it comes to turnkey PCB assembly, selecting the right service provider is critical. Turnkey PCB manufacturing involves a complex process that requires precise engineering and expertise to ensure the highest quality results.
By choosing Viasion, with all of these qualities, as your turnkey PCB assembly supplier, you can ensure that your turnkey PCB assembly project will be completed successfully and on budget.
Cost Considerations for Turnkey PCB Assembly Services
Turnkey assembly provides businesses with an efficient way to produce high-quality PCBs in large quantities. Turnkey assembly can save a company time, money, and effort while still producing the quality products their customers expect. Turnkey services are an ideal option for any business looking for an efficient and cost-effective way to make printed circuit board assembly.
Viasion is one of the best turnkey PCB manufacturers in China, supplying highest quality full turnkey printed circuit boards at most competitive pricing.
Viasion summarizes the following factors affecting the cost of turnkey PCB assembly.
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Viasion Technology is your trusted partner & one-stop shop for PCB fabrication, components sourcing, PCB assembly and electronic manufacturing. With more than 16 years of experience, we have been supplying high-quality PCBs with competitive pricing for 1000+ customers worldwide. Our company is ISO9001:2015 Certified & UL Listed, and all our products are 100% E-tested and inspected by AOI & X-RAY to meet the highest industry standards. So please get an instant quote from our sales team now, and we will take care of the rest.
Frequently Asked Questions
Turnkey PCB assembly is a contract manufacturing service offered by PCB assembly companies that allows customers to outsource their entire electronics manufacturing process. This service provides a one-stop shop solution for production, including design, component sourcing, procurement, PCB assembly, testing, and final product delivery.
1) Full turnkey PCB assembly service ensures that a single provider takes care of the entire manufacturing process, from the sourcing of components to the final product. It streamlines the entire process and eliminates the need to communicate with multiple vendors and suppliers.
2) It also significantly reduces lead time since a single company manages all process steps. As a result, they can provide the most efficient and cost-effective production solution for customers.
3) Additionally, many PCB assembly manufacturers are certified by various industry standards for quality control, assuring customers that their products will be safe and reliable.
Two to four weeks are taken for turnkey PCB assembly or mass production.
We will provide turnkey PCB electronics for our customers as soon as possible in case our customers are in immediate need.
Turnkey means any products are completely finished and ready to sell. As for printed circuit turnkey service, it means the printed circuit boards are fully assembled with electronic components and ready to use by customers.
Yes, conformal coating is included in our turnkey PCB assembly services.
Concerning the cost of the printed circuit board turnkey assembly, the following factors should be taken into account.
1) The cost of PCB
2) The processing cost of SMT/THT
3) The purchase cost of components
4) The cost of PCBA testing
5) Turnaround time
The following are testing protocols for PCB assembly in Viasion.
1) Electrical Test (E-test)
2) AOI (Automated Optical Inspection)
3) ICT (In-circuit Test)
4) FCT (Functional Test)
5) Reliability Test
6) First Article Inspection
Yes, we supply full turnkey PCB manufacturing services to our 1000+ customers worldwide.
If you want a quick quote for turnkey PCB assembly services, please email our sales staff. Their contact information (phone number and email address) is listed on our official website: https://pcbviasion.com/contact-us/. We will reply to you as soon as possible. We will offer you high-quality turnkey PCB assembly services with competitive pricing.
We look forward to your turnkey PCB assembly inquiry and hope to establish long-term PCB business cooperation with you.
Yes, Viasion has focused on Turnkey prototype PCB and medium-volume printed circuit board assembly since our foundation in 2007. We are your most trustful turnkey PCB manufacturers in China.
In the turnkey PCB prototyping stage, our usual order quality is 1-10 pcs. We welcome small to medium-volume orders.