High-Quality Custom PCBs with Competitive Pricing
What Are Custom PCBs?
Custom PCBs are specifically designed and tailored to meet the specific requirements of electronic devices. They are created through PCB prototyping, which involves developing a layout for the PCB and manufacturing it using specialized equipment. Custom PCB boards can be designed in any shape or size and can incorporate a wide range of components, including resistors, capacitors, and integrated circuits.
Custom printed circuit boards are often used in applications where standard PCBs cannot meet the specific requirements of the electronic device. For example, custom PCBs may be used in medical devices, aerospace applications, or military equipment, where the reliability and performance of the electronic device are critical.
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+16 years of experience
A trust-winning PCB manufacturer
Benefits of Custom PCBs over Standard PCBs
Standard or universal circuit boards are ready-made PCBs, which are only used for very simple designs. However, custom PCBs are widely used in all electronic products. So custom PCB printing play a critical role in electronics manufacturing, enabling electronic devices' efficient and reliable operation. They offer numerous benefits over standard PCBs, including improved functionality, higher performance, improved reliability, reduced cost, and faster time to market. As the demand for complex and diverse electronic devices grows, the importance of custom printed circuits will only continue to increase.
The Documents and Other Information Required for Customized PCB Boards
A. The thickness of PCB: For example, 0.4 / 0.6 / 0.8 / 1.0 / 1.2 / 1.6 / 2.0 / 2.4 mm
B. Copper thickness: For example, 18 um / 35um / 70um / 105um
C. Surface finishing: For example, HAL ( with lead or lead-free), immersion gold, plated gold, gold-finger, carbon, immersion silver, OSP
D. Solder mask color: green, white, black, red
E. Material requirement: it will show what kind of material the customer needs, including TG value or other special requirements like CTI.
It is essential to work closely with your manufacturer to ensure that you provide all the necessary documents and that the custom PCB design is optimized for manufacturing.
The Steps in PCB Reverse Engineering (PCB Copy):
From above, you will know that custom PCB printing need many documents, but some customer lost their documents for their PCB, but they need to make this PCB. So at this point, you need to provide a PCB Reverse Engineering (PCB Copy) service.
Copying a PCB (Printed Circuit Board) involves duplicating an existing PCB design. Here are the general steps for copying a PCB:
Obtain the original PCB: You will need a physical copy of the original PCB to create a duplicate. This can be done by purchasing or borrowing the PCB from the original manufacturer or by creating a physical copy using a scanner or digital camera.
Verify and test the copied PCB: Once the manufacturer has completed the PCB, verify that the copied PCB matches the original PCB in size, component placement, and routing. Test the copied PCB to ensure it functions as expected. This can be done using a circuit tester, installing it in the intended device, and running tests.
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The Materials Used for Custom PCB:
Custom PCB Manufacturing Techniques
A custom printed circuit board is a unique electronic device designed for specific purposes. It is custom-made from start to finish and tailored to the customer’s exact specifications. The production process of custom PCB mainly includes photolithography, laser drilling, through-hole plating, silk screen printing, solder mask application, and final testing.
Photolithography uses a light-sensitive photoresist, UV exposure and chemical processing to create custom circuit patterns on the PCB. The laser drilling process uses lasers to precisely drill holes in the custom circuit board for component placement. Through-hole plating is needed to protect the custom board from corrosion. Silk screen printing is used to create custom board markings and labels. A solder mask is applied over the custom circuit board for further protection. Finally, custom PCBs are tested for flaws or errors before being shipped.
Customers can get what they need with custom printed circuit boards without worrying about compatibility issues or unnecessary add-ons. As a result, custom PCBs are an excellent option for those who want to create custom electronic products that meet their specifications.
When it comes to electronics manufacturing, custom PCBs play a critical role in ensuring the efficient and reliable operation of electronic devices. Some familiar with the PCB industry may say, “PCBs are an essential component of electronic devices that provide the electrical connectivity between different components, right?” Yes, you got the point. They serve as a backbone of the electronic circuit and enable the smooth transfer of data and power between different components.
In recent years, the demand for custom PCBs has grown significantly due to the increasing complexity and diversity of electronic devices. Custom circuit boards offer numerous benefits, including higher functionality, better performance, and improved reliability. This article will explore the importance of custom printed circuit boards in electronics manufacturing and their advantages over standard PCBs.
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Viasion Technology is your trusted partner & one-stop shop for PCB fabrication, components sourcing, PCB assembly and electronic manufacturing. With more than 16 years of experience, we have been supplying high-quality PCBs with competitive pricing for 1000+ customers worldwide. Our company is ISO9001:2015 Certified & UL Listed, and all our products are 100% E-tested and inspected by AOI & X-RAY to meet the highest industry standards. So please get an instant quote from our sales team now, and we will take care of the rest.
Frequently Asked Questions
If you want to get a quote for the custom PCBs, please send emails to email@example.com firstname.lastname@example.org. You can also email our sales representatives to get a quote. Their contact information (phone number and email address) is listed on our official website: https://pcbviasion.com/contact-us/. We will reply to you as soon as possible. Welcome to ask us for a quote for the custom PCBs!
Regarding getting the sample before placing an order, please get in touch with our sales staff for inquiries. We will answer your queries in detail.
The following payment methods are accepted at Viaison.
Wire transfer to our bank
PayPal (Viasion’s Paypal account: Viasion@viasion.com )
If you need design assistance, we can offer this service.
Yes. Please don’t hesitate to contact our sales staff for inquiries about discounts on custom PCB orders.
To eliminate customers’ concerns about custom PCBs’ quality, we will conduct reliability tests and inspections for custom PCBs by the following means.
Automated Optical Inspection
Visual Defects Inspection
Ionic Contamination Test
Inspection according to IPC-A-600 Class 2 and IPC Class 3