Printed Circuit Board (PCB) Design: Common Mistakes to Avoid

Effective PCB Trace Width and Spacing

Content Table

1. an introduction to printed circuit board 2
2. PCB Designing Overview 3
3. Common Mistakes in PCB Designing and its Avoidance 3
3.1 Layout Mistake ( PCB Integrity Errors) 4
3.2 Inadequate Component Placement 5
3.3 Inadequate Trace Routing: 5
3.4 Ignoring Design for Manufacturing (DFM) Guidelines: 6
3.5 Incorrect Testing and Prototyping: 6
3.6 Insufficient Power Distribution 7
3.7 Inadequate Documentation: 7
3.8 Insufficient Signal Integrity Considerations: 7
4. Conclusion

An introduction to printed circuit board

Printed Circuit Board (PCB) designing and manufacturing in today’s modern era of technology play a crucial role in electronics circuits designing. Printed Circuit Board or PCB makes the soul and heart of every electronic circuit. PCB design help us to form the physical form of our electronics circuits.

Given its responsibility for establishing electrical connections among components and facilitating a device’s interaction with the external environment, it is apparent that even minor design oversights can result in additional delays or expenses during manufacturing. Moreover, these errors may lead to malfunctions or complete circuit failures. While advanced design tools have enabled significant reductions in production costs for PCB manufacturers, occasional increases in manufacturing expenses may occur due to mistakes in the PCB design phase. It’s essential to note that errors are not uncommon, even for seasoned PCB designers. Therefore, adhering to straightforward guidelines is advised to avoid recurring the ten most prevalent design mistakes, which we will elaborate on shortly.

PCB Designing Overview

Printed Circuit Board(PCB) design is an important stage in designing and manufacturing of electronic circuits and devices. It is foundation phase for any electronics circuit. PCB designing includes the arrangement of components which directs the methodology and interconnection for electrical and electronics devices. Printed circuit board designing process needs a technical, and careful approach to maintain the quality and better functionality of circuit designing. PCB design requires consideration like signal integrity, component placement, power distribution, and thermal management process. Innovations in PCB design tools have transformed the engineering field, enabling manufacturers to make efficient production, and cost reduced devices. However, it is very important to be very expert and careful while designing a Printed Circuit Board, as errors in the PCB design can lead to manufacturing challenges, increased costs, and even circuit failures. As such, a comprehensive understanding of PCB manufacturing processes and adherence to best practices are essential to produce reliable and efficient electronic devices.

Common Mistakes in PCB Designing and its Avoidance

The importance of avoiding mistakes in printed circuit board (PCB) design cannot be ignored or forgotten, as it directly effects the performance, functionality, reliability, better results, speed, and cost effectiveness of the electronics devices. A mistake in PCB design can lead to a non-recoverable effect of issues during manufacturing, resulting in delays and increased expenses. Common mistakes in printed circuit board design, such as Layout Design mistake, inadequate placement mistake, signal integrity issues, or thermal management issues, cannot be compromise because it affects the overall performance of the circuit. Identifying and elimination these errors post-manufacturing can be a complex and costly endeavor. Additionally, even with advanced PCB designing tools, the risks for mistakes could also occurred. So, it is better to avoid the following common mistakes in PCB designing. Manufactures should carefully ensure the

Furthermore, even with advanced design tools, the potential for mistakes exists, emphasizing the need for meticulous attention to detail. By proactively avoiding these common pitfalls in PCB design, manufacturers can ensure the smooth production of electronic devices, reducing the chances of mistakes and malfunctions. Optimizing both manufacturing efficiency and cost-effectiveness should also be considered.

3.1 Layout Mistake ( PCB Integrity Errors)

A common mistake in printed circuit board (PCB) layout design involves proper attention to signal routing and trace placement. This insufficient attention could lead to signal integrity issues, voice exchange, and electromagnetic signals interference, which adversely affecting the overall performance of the circuit. To make error free PCB design, PCB designer should attentively prioritize trace routes, make sure the distance between low-speed and high-speed signals.

Additionally, employing advanced PCB design tools that provide real-time feedback on signal integrity can help designers identify and rectify potential issues early in the design process, ensuring a robust and reliable circuit layout.

PCB layout design

PCB layout design

3.2 Inadequate Component Placement

Irregular and improper arrangements of PCB design components can cause signal interference, temperature issues and assembly difficulties. Designer should be very careful to arrange all the PCB components in a sequenced and proper way. So that placement issue or mistake should not happen. By avoiding this mistake, we can get better optimal signal paths, minimize signal interference, and reduce the thermal management issues of electronic circuit.

3.3 Inadequate Trace Routing

Improper trace rout in PCB design can lead to issues like signal integrity problems, voice exchange issues and manufacturing difficulties. Routing is a methodology that define copper traces on PCB to connect the other components according to circuit requirements. Trace Routing help us to identify form factor and make sure proper signal integrity with electromagnetic compatibility.

PCB design-Trace Routing

PCB design-Trace Routing

3.4 Ignoring Design for Manufacturing (DFM) Guidelines

Design for manufacturability (DFM) is the process of making PCB layout topology which eliminate issues and mistakes during PCB designing and assembly. DFM mainly consist of DFF and DFA:

  • DFF stands for “design for fabrication” and mitigate fabrication issues.
  • DFA stands for “design for assembly” and concerned with designing issues.

By not following complete DFM guidelines can cause expensive manufacturing costs and issues concerned with project deadlines. Printed circuit board designer should carefully consider Design for manufacturability.

A sample video for DFM guidelines can be watched here .

3.5 Incorrect Testing and Prototyping

The last phase in PCB designing is testing and prototyping. Prototype is a physical sample of designed PCB. Which is used to check the functionality and circuit performance. PCB designer should test the designed PCB prototype with the help of software like analyzers, multimeters, oscilloscope. Designer should check the different condition of PCB prototype like frequency, voltage, temperature and make sure that testing and prototyping is working properly. Improper and incorrect testing and prototyping in PCB designing may affect the successful results of circuit designing and device performance at the end.

Design for Testing for PCB Manufacturing | Sierra Circuits

PCB testing

3.6 Insufficient Power Distribution

Inadequate Power Distribution in PCB designing can cause many problems like unwanted voltage drops, insufficient power supply to all components and reduce the overall performance of electronic devices and systems. Some main issue concerned with improper power distribution in PCB designing are as follows:

  • Voltage drop
  • Improper connection of decoupling capacitors
  • Improper grounding


To avoid these inadequate power distribution issues, it is necessary to do proper analysis and careful simulation during Printed circuit Board design stage. Designer should use the tools and model which is more optimal for power distribution in designing phase. Continuously review, modify, and update the designing phase and simulation results.

3.7 Inadequate Documentation

Improper documentation of PCB design cause issues during assembly phase, and lead to difficulties in maintenance. Ignoring electromagnetic interference (EMI) and electromagnetic compatibility (EMC) considerations can result in non-compliance issues and interference with other electronic devices.

3.8 Insufficient Signal Integrity Considerations

Neglecting signal integrity can result in issues such as noise, reflections, and signal distortions, impacting overall circuit performance. Insufficient signal integrity in PCB design can affect and cause major issues like

  • Reflections
  • Cross Talk
  • Signal Loss
  • Power transmission
  • High frequency Transmission

Considering these issues effectively, it is important to use simulation tools, implement best techniques and practices and continuously test the signal integrity during PCB design.


In summary, Printed circuit Board designing is an important phase which can benefits us in more efficient, cost effective, reliable electronics device and circuits. Proper PCB designing makes the devices, appliances run smoothly, makes them energy efficient and enables a longer life cycle to electronics devices. Standard printed circuit board design needs proper planning, approach to innovative design, mechanical design and best consideration to achieve good results. Ultimately a successful PCB design make the foundation for electronics devices which enables it for required performance, efficiency, match to industry standards and compete with real word devices.

    Request for Quote