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Top Factors to Consider When Choosing a Flexible PCB Supplier

Selecting a flexible PCB supplier can be a daunting process, especially if you’re new to this idea, since there are some suppliers that cannot deliver the expected quality. However, there’s no need to worry, as there are workarounds to ensure that you’ll find the right PCB supplier. In this article, we’ll explore the top factors that you need to consider when selecting a flexible PCB supplier.

What is a flexible PCB?

Before we explore the factors that you need to consider, let’s familiarize ourselves first with what a flexible printed circuit board (PCB) is. Flex PCBs, sometimes called flex circuits, are a type of circuit board that can be bent, folded, or twisted, unlike rigid PCBs, which have a rigid base layer that does not show flexible properties.

Also, compared to rigid PCBs, these boards utilize calendared (also called RA copper) instead of electro-deposited copper (also called ED copper) as their conductor. Their manufacturing process is also different compared to their rigid counterparts, in which they use an overlay or coverlay process to provide protection to their exposed circuits. Lastly, flex printed circuit boards tend to be a bit costly compared to rigid PCBs due to their adjustable properties, which allow them to work in different electronic or gadget configurations.

Factors to consider when selecting a Flex PCB supplier

As stated earlier, searching for the ideal flexible PCB supplier can be tricky, but once you get the hang of the methods we’ll cover in a bit, it should become significantly easier to find them. Listed down here are the factors you’ll need to consider before settling for a flex PCB supplier so that you’ll end up with the supplier that meets your standards.

1. Quality of the final products

When choosing a flexible PCB supplier, you’ll want to factor in the quality of their products. There’s nothing more annoying than ending up with a supplier that provides subpar materials. To avoid that issue, you’ll need to do a little research on your potential suppliers. Don’t hesitate to ask or inquire about the features of their flexible PCBs to see whether they meet your expectations.

2. Pricing

Factoring in the prices of the flexible PCB suppliers is important since a wrong deal can break the budget of your company. On the other end, striking an extremely cheap deal might not be ideal for your products if you highly value quality. Settle for suppliers that offer a reasonable price for the flex PCBs that they can provide for your company – the ones that aren’t too cheap nor too pricey.

You must also factor in the potential costs of the design standards and quality. When you reach out, don’t shy away from asking your potential suppliers about the costs you’ll spend on the design you have in mind. From there, you can compare all your potential suppliers and weigh their advantages and costs to see which supplier is the most efficient way to spend your company’s budget.

3. Testing and debugging

When you are selecting a flexible PCB supplier, you’d want to ask whether they have testing and debugging services, or a facility dedicated for that purpose. The reasoning behind this is that you’d want to be sure whether the products that you’ll receive are going to be safe for usage or for the devices your company will sell.

In turn, if a rare case of defective circuit boards arises, you can contact your supplier to analyze the defect and have it resolved. Keep in mind that suppliers or manufacturers utilize a myriad of methods to test the safety and reliability of their circuit boards. One good example is the use of automated tests, which are used to detect early failures that can be resolved to stem any further damage.

Flex Circuit Boards

4. Packaging and shipping methods

Packaging is another crucial factor in selecting a potential flexible PCB supplier. There are some instances where the supplier and your company aren’t even in the same country or region, which means various shipping methods will come into play. Before settling with a supplier, it is advisable to inquire about their packaging or shipping methods.

Ask them how they can ensure the safety of your printed circuit boards during shipping. Don’t shy away from asking how they can also water- or moisture-proof the packaging to ensure that the items won’t be defective upon arrival. Also, it is a good idea to ask how they can deliver your printed circuit boards; usually this tends to be done by sea freight.

5. Communication and strong customer support

Communication is key to forging a strong connection with your potential flexible PCB supplier. The best way to determine a good supplier is to tune in to conversations as you inquire about their services and how they can help you. If the PCB supplier is capable of answering the majority, if not all of your questions then that is the hallmark of a good PCB supplier to secure a deal with.

Aside from the initial inquiry, another mark of a good supplier is having strong customer support. The team that will get in touch with you if any issues arise must be capable of providing answers to your queries.

6. Experience in the field

A long-running flexible PCB supplier tends to be an attractive deal to consider since the personnel there are most likely to have a vast wealth of experience. If the supplier that you wish to contact interests you, it’s best to check out their website. Check their history of past projects with different companies and niches to determine whether their experience goes well with your organization’s goals.

However, there are some cases where newcomers to the PCB supply field can be considered. If that’s going to be your approach, it is best to do a little research to see how reputable the new supplier is and whether they are worth investing in.

The selection process is long, but worth it in the end

Searching for a flexible PCB supplier can be a long and tedious process for your organization; however, when you settle the deal with the ideal candidate, you will reap a lot of benefits from it. By fully understanding the factors we’ve covered earlier, you can shorten the process of finding your ideal source of flexible printed circuit boards.

After all, finding the right supplier ensures that you can create high-quality gadgets and equipment for your customers or to keep operations within your work setting running and operational.

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